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Exhaust Manifold Outlet Pipe Replacement - Right Side (LGH) Exhaust Exhaust Manifold

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Removal Procedure

Warning:Refer toExhaust Service Warning.

Remove the transmission. Refer toTransmission Replacement.Remove the turbocharger exhaust pipe. Refer toTurbocharger Exhaust Pipe Replacement.Remove the exhaust manifold outlet pipe heat shield. Refer toExhaust Pipe Heat Shield Replacement.

Exhaust Manifold Outlet Pipe Replacement - Right Side (LGH) Exhaust Exhaust Manifold

Remove the exhaust manifold outlet pipe bolts in the proper sequence.

Exhaust Manifold Outlet Pipe Replacement - Right Side (LGH) Exhaust Exhaust Manifold

Remove the exhaust manifold outlet pipe-(3).Installation Procedure

Exhaust Manifold Outlet Pipe Replacement - Right Side (LGH) Exhaust Exhaust Manifold

Install a NEW gasket to the EGR cooler with the tab-(3) facing upward.Install a NEW gasket to the turbocharger with the tab-(2) facing inward.Install a NEW gasket to the right exhaust manifold with the tabs-(1) facing downward.

Exhaust Manifold Outlet Pipe Replacement - Right Side (LGH) Exhaust Exhaust Manifold

Position the exhaust manifold outlet pipe-(8).Loosely tighten the exhaust manifold outlet pipe to the turbocharger with the bolts-(4).Loosley tighten the bolts(2) and nuts(1) to the EGR valve cooler.Loosley tighten the exhaust manifold outlet pipe bolts-(3) and turbocharger bolts-(4).

Exhaust Manifold Outlet Pipe Replacement - Right Side (LGH) Exhaust Exhaust Manifold

Caution:Refer toFastener Caution.

Tighten the exhaust manifold outlet pipe bolts and nuts in the sequence shown to :To EGR (1,2,3,4) 25-Y (18-lb-ft).To Manifold (5,6,7) 53-Y (39-lb-ft).To Turbocharger (8,9,10) 25-Y (18-lb-ft).Install the exhaust manifold outlet pipe heat shield. Refer toExhaust Pipe Heat Shield Replacement.Install the turbocharger exhaust pipe. Refer toTurbocharger Exhaust Pipe Replacement.Install the transmission. Refer toTransmission Replacement.Start the engine and check for exhaust leaks.
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