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Fuel Tank Filler Pipe Replacement (25 35 Series with 8ft Box) Engine Control

Rating:

Removal ProcedurePartially raise and suitably support the vehicle. Refer toLifting and Jacking the Vehicle.

Fuel Tank Filler Pipe Replacement (25/35 Series with 8ft Box) Engine Control

Note:Use light pressure to squeeze inward on the filter housing in order to disengage thefilter from the fuel tank filter housing.

Remove the solenoid vent filter and hose (1) from the filler pipe.Cut any retaining straps from the filler tube assemble.

Fuel Tank Filler Pipe Replacement (25/35 Series with 8ft Box) Engine Control

Remove the fuel tank filler housing to body TORX® screws-(1) and retainer-(2).

Fuel Tank Filler Pipe Replacement (25/35 Series with 8ft Box) Engine Control

Remove the fuel tank filler housing to fuel tank fill pipe bolts.Remove the fuel tank filler housing.Disengage the rear axle vent hose from the fuel filler pipe bracket retainer.

Fuel Tank Filler Pipe Replacement (25/35 Series with 8ft Box) Engine Control

Remove the fuel tank fill pipe ground wire bolt-(3).Remove the fuel tank fill pipe ground wire-(2) anti-rotation tab from the frame hole.Reposition the fuel tank fill pipe ground wire and chassis harness ground wire-(1).

Fuel Tank Filler Pipe Replacement (25/35 Series with 8ft Box) Engine Control

Loosen the fuel tank fill pipe clamp-(1) at the fuel tank.Disconnect the fuel tank evaporative emission (EVAP) line quick connect hose fromthe evaporative emission short pipe at the fuel tank fuel pump module. Refer toPlastic Collar Quick Connect Fitting Service.Remove the fuel tank fill pipe (3).Cap the opening on the fuel tank in order to prevent possible system contamination.Installation Procedure

Fuel Tank Filler Pipe Replacement (25/35 Series with 8ft Box) Engine Control

Remove the cap from the opening on the fuel tank.Install the fuel tank fill pipe (3) to the fuel tank.Connect the fuel tank evaporative emission (EVAP) line quick connect hose from theevaporative emission short pipe at the fuel tank fuel pump module. Refer toPlastic Collar Quick Connect Fitting Service.

Caution:Refer toFastener Caution.

Tighten the fuel tank fill pipe clamp (1) at the fuel tank.

Tighten

Tighten the clamp to 2.5-Y (22-lb-in).

Fuel Tank Filler Pipe Replacement (25/35 Series with 8ft Box) Engine Control

Position the fuel tank fill pipe ground wire-(1) and the fuel tank fill pipe groundwire-(2) to the frame bracket.Install the fuel tank fill pipe ground wire-(2) anti-rotation tab into the frame hole.Install the fuel tank fill pipe ground wire bolt-(3).

Tighten

Tighten the bolt to 9-Y (80-lb-in).Press the rear axle vent hose into the fuel filler pipe bracket retainer.

Fuel Tank Filler Pipe Replacement (25/35 Series with 8ft Box) Engine Control

Install the fuel tank filler housing.Install the fuel tank filler housing to fuel tank fill pipe bolts.

Tighten

Tighten the bolts to 2.3-Y (20-lb-in).

Fuel Tank Filler Pipe Replacement (25/35 Series with 8ft Box) Engine Control

Install the fuel tank filler housing to body TORX® screws-(1) and retainer-(2).

Tighten

Tighten the screws to 2.3-Y (20-lb-in).

Fuel Tank Filler Pipe Replacement (25/35 Series with 8ft Box) Engine Control

Install the solenoid vent filter and hose (1) to the fuel filler pipe.Replace any retaining straps that were cut off with New ones.Lower the vehicle.

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